Outback Armour suspension for the Mazda BT-50 (07/2020+) delivers a balanced upgrade for on-road comfort and serious off-road control. Featuring heavy-duty twin-tube shocks and matched springs, these kits are tuned for Australian conditions with options for light, touring and heavy constant loads.
Outback Armour Suspension for Mazda BT-50 (07/2020+)
Upgrade your Mazda BT-50 (07/2020+) with an Australian-engineered Outback Armour suspension kit. These kits handle corrugations, mining roads and remote touring while still delivering a comfortable, controlled highway ride. Outback Armour builds each kit around heavy-duty twin-tube shocks, matched springs and quality hardware to improve control, comfort and load-carrying ability in real-world 4×4 use.
Why choose Outback Armour?
Australian engineers design and tune every kit for harsh off-road conditions
Large-body shocks and high-flow pistons deliver consistent damping under load
Matched coil or leaf springs suit specific vehicle loads and accessories
Options cover unladen daily drivers through to heavy touring and work rigs
The Performance range uses robust 60Â mm twin-tube shocks with high-flow internals to deliver a strong all-round ride on and off road. These shocks suit daily-driven Mazda BT-50s that regularly tour, tow or travel gravel roads without needing external adjustment.
Digressive (DSV) Shocks
Digressive (DSV) shocks provide firmer control at low shaft speeds and soften progressively as shaft speed increases. This tuning delivers:
A planted, stable feel on sealed roads and during cornering
A smoother, more compliant response over corrugations and rough tracks
Improved control of body roll and pitching when loaded or towing
For drivers who want excellent highway manners without sacrificing off-road capability, the Digressive option often hits the sweet spot for the BT-50.
Adjustable Bypass Shocks
Adjustable Bypass shocks give you maximum control through an internally adjustable bypass system with 20+ stages of damping adjustment. You can soften the ride for daily driving, then increase control for heavy loads, towing or higher-speed off-road work.
20+ click positions allow precise front and rear tuning
Drivers can quickly adapt the suspension to load, terrain and driving style
Ideal for BT-50s that frequently alternate between empty and fully loaded
In simple terms: dial them toward comfort for everyday driving, or toward control when you need maximum stability.
Outback Armour matches springs and shocks to how you actually use your Mazda BT-50. You can choose a rear spring option that suits your constant load and accessory setup.
Trail – Unladen / Light Load
Trail kits suit unladen or lightly loaded vehicles. This option works well if your Mazda BT-50 (07/2020+) serves as a daily driver or weekend tourer with occasional camping gear. You gain improved ride quality, stability and lift height without needing permanent rear weight.
Expedition – Moderate Constant Load
Expedition kits support vehicles that carry a moderate constant load, such as rear drawers, a fridge, a small canopy or touring equipment. They improve control and load support over factory suspension without riding as firm as HD options.
Expedition HD – Heavy Constant Load
Expedition HD kits suit heavy, permanent setups that include steel canopies, long-range fuel tanks, full drawer systems and rear bars with spare carriers. These springs hold the vehicle at the correct ride height while maintaining stability and resisting bottom-out.
If you run your BT-50 as a dedicated touring or work vehicle and rarely remove weight, Expedition HD usually provides the best balance.
Expedition XHD – Extreme Constant Load
Expedition XHD kits handle very heavy, constant loads where the vehicle operates close to GVM most of the time. This option suits BT-50s fitted with large steel canopies, permanent drawer systems, long-range tanks and work equipment.
Expedition XXHD – Maximum Constant Load / Near-GVM
Expedition XXHD kits deliver the highest spring rates in the Outback Armour range. They suit Mazda BT-50 (07/2020+) builds that carry extreme, permanent weight and operate consistently at or near GVM.
Common applications include:
Large steel service bodies or heavy-duty work canopies
Permanent drawer systems loaded with tools and equipment
Long-range fuel tanks, rear bars and dual spare carriers
Trade, mining or remote-area vehicles that remain fully loaded full-time
Expedition XXHD springs maintain correct ride height under extreme weight while preserving stability, braking control and shock performance over the long term.
This option does not suit vehicles that regularly run empty, as the ride will feel firm. If your BT-50 occasionally drops weight, Expedition HD or XHD will usually work better.
Typical Kit Contents
While contents vary by vehicle and load option, most Outback Armour suspension kits include:
Front struts (assembled or unassembled) with matched front coils
Rear shocks with matched rear coils or leaf springs
Bushes, shackles, pins and u-bolts for leaf-spring configurations
Additional hardware where required, such as spacers, brackets or link rods
Lift height, load ratings and part numbers vary by application. We confirm all specifications for your Mazda BT-50 (07/2020+) during quoting.
Professional Supply & Fit – SC Diesel Tuning
SC Diesel Tuning in Warana can supply, install and set up your Outback Armour suspension kit from start to finish.
We confirm the correct Trail, Expedition, HD, XHD or XXHD option for your load
Experienced 4×4 technicians complete the installation
We carry out wheel alignment and post-fitment checks
We set up Adjustable Bypass shocks during installation if selected
If you need help choosing the right setup, get in touch with us with your accessory list, typical load and driving style. We’ll recommend the ideal Outback Armour package for your Mazda BT-50 (07/2020+).
